An automatic shrink wrapping system is a packaging system that feeds products into the machine automatically. It then wraps each item in shrink film, seals the film and sends the pack through a heat tunnel.

Inside the heat tunnel, the film contracts tightly around the product. This produces a consistent and professional-looking pack while limiting the amount of manual work required.

Automatic machines differ from manual systems because they are built for ongoing production. Once the correct settings have been entered, the equipment can wrap products repeatedly using the same settings.

How Do Automatic Shrink Wrapping Machines Work?

Although machine designs vary, most automatic shrink wrapping systems follow the same main stages.

1. Automatic Product Feeding

Products enter the machine by conveyor or through an integrated production line.

2. The Product Is Wrapped

The machine places shrink film around the item ready for sealing.

3. Sealing the Pack

The machine forms a precise seal around the product.

4. The Pack Enters the Heat Tunnel

Heat is applied as the pack moves through the tunnel, tightening the film around the product.

5. Finished Package

Once wrapped, the completed product exits the machine and can be stored, distributed or displayed.

Advantages of Automatic Shrink Wrap Machinery

Automatic shrink wrapping offers a number of practical benefits for production businesses.

Increased Output

Automated systems usually process substantially more packs than manual machinery. This makes them suitable for medium- and high-volume production lines.

Consistent Packaging

Every pack is wrapped using the same machine settings. This creates a reliable and repeatable pack appearance.

Lower Operator Involvement

Staff are not required to carry out every stage manually. Employees can then spend more time on other tasks.

Better Product Protection

Shrink film can help protect products from dust, moisture and tampering during warehousing and delivery.

Reduced Material Use

Current machinery often includes controls designed to limit excess film consumption. This can reduce waste while retaining reliable seals.

Common Uses for Automatic Shrink Wrapping Equipment

Businesses in a wide range of industries rely on automatic machinery for repeatable, high-speed packaging.

Typical sectors include:

• Food production
• Beverage production
• Domestic products
• Printed materials
• Pharmaceutical packaging
• Consumer goods
• Industrial components
• Grouped retail packs

Machine settings and layout can be adapted for individual items, multipacks or larger product groups.

When Is It Time to Move to Automatic Shrink Wrapping?

Many businesses start with manual or semi-automatic equipment and move to automatic machinery as production grows.

You may need an automatic machine if:

• Manual wrapping takes up too much staff time
• Production volumes are continuing to rise
• Packaging quality differs between operators
• The business needs to increase production without employing additional packaging staff
• Products need to be wrapped continuously

Automatic machinery often becomes more efficient as packaging demand increases.

Key Features to Check Before Buying

The right machine depends on the products being wrapped and the requirements of the production line.

Important features to assess include:

• Production speed
• Maximum product dimensions
• A reliable sealing system
• Compatible shrink films
• Adjustable temperature controls
• Conveyor integration
• Simple operator controls
get more info
• Low maintenance requirements

Machinery may be adapted for non-standard pack sizes and specific applications.

Automatic Versus Semi-Automatic Shrink Wrapping Machinery

Semi-automatic systems depend on staff to carry out certain parts of the packaging process.

Automatic systems handle almost the entire cycle with limited operator involvement. They are therefore often chosen for production lines processing large quantities of products.

Businesses gain more predictable output while relying less on hands-on packaging.

How Many Packs Per Minute Can an Automatic Machine Produce?

Operating speeds differ based on the product, machinery configuration and complexity of the packaging process.

Many automatic shrink wrapping systems can produce between 25 and 40 packs per minute. Some high-speed automatic side sealers can produce over 100 packs each minute when the application permits.

Automatic Shrink Wrap Machinery from Kempner

Kempner has supplied shrink wrapping equipment and packaging materials for over five decades. The company works with businesses across a broad range of sectors.

Its machinery range includes compact automatic sealers, standard L-sealers, side sealers and custom-built systems.

The company offers commissioning, equipment servicing and ongoing technical help. These services are intended to help businesses maintain dependable machine performance.

Automatic Shrink Wrapping FAQs

Can automatic shrink wrap machines package different products?

In many cases, yes. Most machines can be adjusted for different product sizes and formats. However, the time required to switch products varies by machine.

Are automatic machines only for large manufacturers?

Yes, particularly when a smaller company is increasing its output. Investment often becomes worthwhile when hand wrapping can no longer keep pace with orders.

Will an automatic machine save money?

They can reduce labour needs, improve efficiency and limit film waste when correctly specified. The machine must be properly selected for the products and production targets.

Are automatic machines compatible with recyclable shrink film?

Many current machines can use recyclable films, films containing recycled material and certain compostable options. Suitability depends on the product, machine configuration and packaging requirements.